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Clean-In-Place Spray Dryer
, Fast Flavor Changeover Dryer
, CIP Rotary Atomizer Spray Drying
CIP-Ready Spray Drying Machine LPG-100 Fast Flavor Changeover Clean-In-Place Rotary Atomizer
LPG-100 CIP-Ready Spray Drying Machine for Fast Flavor Changeover
When you run many flavors on one line, changeover time decides your economics. Manual cleaning of a drying tower can take a full shift and still leave cross-contamination that ruins the next batch. A CIP-ready spray drying machine cuts that downtime to a fraction and guarantees a clean start for every recipe.
The Problem Customers Report
Switching from a strong savory flavor to a delicate fruit flavor risks carryover, where the previous note contaminates the new batch.
Manual cleaning is slow, labor-intensive and inconsistent, so some runs start clean and others do not.
Long changeovers reduce the number of batches per week, directly capping the plant's output.
Why It Happens
Aroma compounds cling to surfaces as thin films and are hard to reach by hand, especially in ducts and the atomizer housing.
Fixed spray balls in a plain tower miss shadow zones, leaving residue behind after a wash cycle.
Without automated control, wash duration, temperature and detergent concentration vary from operator to operator.
Our Solution
The LPG-80 is fitted with a validated clean-in-place system: rotating spray balls, drainable piping and programmable wash sequences cover the chamber, ductwork and atomizer housing.
Automated control holds wash temperature, detergent strength and cycle time constant, so every clean is identical and verifiable.
Smooth, dead-corner-free surfaces and a quick-release atomizer let the whole product path be flushed between flavors.
Because the cleaning recipe is stored in the PLC, changeover becomes a one-button operation that any operator can run consistently.
Application Scenarios
It is ideal for flavor houses running multiple SKUs on one dryer, where changeover time dominates the schedule.
It suits dairy and beverage plants with frequent product switches and strict allergen control.
It also fits contract manufacturers who must demonstrate validated cleaning between client products.
Specifications
| Parameter |
Specification |
| Evaporation Capacity |
100 kg/h water |
| Inlet Air Temperature |
130-180 °C |
| Outlet Air Temperature |
70-90 °C |
| Atomizer Type |
Rotary wheel, quick-release |
| Cleaning System |
Automated CIP with rotating spray balls |
| CIP Control |
PLC-programmed wash recipes |
| Drainability |
Full-drain, dead-corner-free piping |
| Contact Material |
SUS304 / SUS316L |
| Changeover Time |
Typically 45-90 minutes |
| Heating Source |
Electricity / Steam / Gas |
How to Choose the Right Model
Count your SKUs and changeovers per week. More frequent switches justify the CIP option quickly through saved labor and uptime.
If allergens are involved, choose full validated CIP with documented cycles rather than manual wash.
Confirm the wash chemistry you intend to use so the wetted materials and seals are compatible.
Ask whether the atomizer can be removed and cleaned off-line as a fast backup to the in-place cycle.
FAQ
Q: How much time does CIP save per changeover?
A: Automated CIP typically cuts changeover from a 4-8 hour manual clean to about 45-90 minutes, while giving a more repeatable result.
Q: Does CIP eliminate cross-contamination?
A: With validated cycles covering the chamber, ducts and atomizer housing, carryover falls below detectable limits for most flavor pairs.
Q: Can I clean the atomizer in place?
A: Yes, the housing is included in the wash circuit, and the wheel is quick-release for an optional off-line rinse as a second safeguard.
Q: Is the CIP cycle validated?
A: We provide cycle parameters and documentation you can use to build your own validation protocol, including temperature and contact-time records.
Tell us how many flavors you run and how often you switch, and we will configure a CIP-ready spray drying machine around your changeover reality.
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